What Are the Advantages of Semi-Automatic Capsule Filling Machines?
Whether you're a startup or a scaleup in the pharmaceutical industry, you should get familiar with ncapsulation machine. This essential piece of pharmaceutical production equipment is classified into three  types of encapsulation machines. They are manual, semi-automatic, and fully automatic capsule filling machines.
Among them, semi-automatic capsule filling machines are suitable for small to medium-sized companies. Let's say your business has outgrown manual capsule filling. But it does not yet need the high-volume production capabilities of automated machines. In that case, a semi-automatic capsule filling machine will be your best bet.
1. Benefits of Using Semi-Automatic Capsule Filling Machines
Semi-automatic capsule filling machines have been a popular option for many manufacturers. They offer a bunch of advantages over manual and fully automatic machines. Let's take a look at some of the reasons why you should pick them to handle your company's needs.
1) Greater Efficiency
When it comes to efficiency, the operation of manual capsule fillers is totally dependent on manual work. They require the operator to perform every step of the filling process. As for semi-automatic machines, they perform with less manual labor.
The operator only needs to:
A. Load empty capsules into the machine;
B. Place the filling ring at the working station;
C. Separate the filling ring into two discs after empty capsules are fed;
D. Move the disc with capsule bodies to the filling station;
E. Put the two halves of the filling ring back together after the filling is complete;
F. Place the filling ring on top of the peg ring;
G. And await the discharge of the finished capsules.
Of course, the machine requires the operator to press some functional buttons to perform specific steps. In a nutshell, the entire process saves time and reduces the likelihood of operator error.
2) Higher Production Capacity
Semi-automatic capsule filling machines can typically fill tens of thousands of capsules per hour, depending on the model and manufacturer. The production capacity is relatively low compared to fully automatic machines. Yet, it is much higher than manual capsule fillers. For example,Propackequipment's DTJ-V Series Semi-Automatic Capsule Filling Machines have a capacity ranging from 10,000 to 50,000 capsules per hour. This makes them an ideal choice for small to medium-scale production.
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3) Improved Accuracy and Precision
Semi-automatic capsule filling machines boast a certain level of automation and advanced technologies. Also, they have a built-in weighing and dosing system. The efficient system ensures that each capsule is filled with the desired amount of product. This can reduce the risk of overdosing and under-dosing.
4) Easier and Safer Operation
Semi-automatic capsule filling machines are relatively easier to operate than manual ones. Operators don't have to take time mounting and dismounting the capsule filler. All they need to do is to transfer the filling ring and push some buttons. So, operating this machine only requires minimal training. This makes the equipment a great option for manufacturers without highly skilled operators.
5) More Flexibility
They can fill capsules of different sizes and types. For example,Propackequipment's DTJ-V Semi-Automatic Capsule Filling Machine is capable of handling capsule sizes ranging from #000 to #5. The machine can also fill both gelatin and vegetable capsules.
Conclusion
Semi-automatic capsule filling machines have a number of advantages over fully automatic and hand-operated machines. They are faster, more affordable, more flexible, better at controlling quality, more accurate, and safer to use. Because of these benefits, they are a popular choice for companies that want to increase production output without compromising on quality.